Menene CNC Milling?
CNC milling tsari ne na masana'antu da ake amfani da shi don samar da sassan da aka tsara na al'ada daga abubuwa daban-daban kamar aluminum, karfe, da robobi.Tsarin yana amfani da injunan sarrafa kwamfuta don ƙirƙirar sassa masu rikitarwa waɗanda ke da wahalar samarwa ta amfani da dabarun injinan gargajiya.Injin milling na CNC ana sarrafa su ta software na kwamfuta wanda ke sarrafa motsi na kayan aikin yankan, yana ba su damar cire kayan aiki daga kayan aiki don ƙirƙirar siffar da ake so da girman.
CNC milling yana ba da fa'idodi da yawa akan hanyoyin niƙa na gargajiya.Yana da sauri, mafi daidaito, kuma yana iya samar da hadadden geometries waɗanda ke da wahalar ƙirƙira ta amfani da injina ko na yau da kullun.Yin amfani da kayan aikin ƙirar kwamfuta (CAD) yana ba masu ƙirƙira damar ƙirƙirar cikakkun samfuran sassa waɗanda za a iya fassara su cikin sauƙi cikin lambar injin don injin niƙa CNC ya bi.
Injin milling na CNC suna da yawa kuma ana iya amfani da su don samar da sassa daban-daban, daga madaidaicin madaidaicin zuwa hadaddun abubuwa don sararin samaniya da aikace-aikacen likita.Ana iya amfani da su don samar da sassa a cikin ƙananan ƙananan, da kuma manyan ayyukan samarwa.
Ƙarfin Sabis ɗin Milling ɗin mu na CNC
An ƙera ƙarfin sabis ɗin niƙan mu na CNC don biyan bukatun abokan ciniki a cikin kewayon masana'antu.Mun ƙware a cikin samar da gyare-gyaren gyare-gyare na al'ada daga abubuwa daban-daban, ciki har da aluminum, karfe, da robobi.
ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun masana ne ke sarrafa injin ɗinmu na zamani.Muna ba da sabis iri-iri, gami da saurin samfuri, sarrafa ƙananan sassa, da kuma samar da manyan abubuwan haɗin gwiwa.
Ayyukan milling na mu na CNC suna da yawa kuma ana iya amfani da su don samar da sassa daban-daban, gami da hadaddun abubuwa don sararin samaniya da aikace-aikacen likita.Muna aiki tare da abokan cinikinmu don tabbatar da cewa an biya bukatunsu kuma sassan da muke samarwa sun dace da ainihin ƙayyadaddun su.
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Daga samfuri zuwa cikakken samarwa.Mu 3 axis, 3 + 2 axis da cikakken 5-axis milling cibiyoyin za su ba ka damar samar da ingantattun sassa masu inganci don saduwa da mafi yawan buƙatun ku.Ba za a iya yanke shawara idan 3-axis, 3+2-axis ko cikakken 5-axis machining ya fi kyau a gare ku?Aiko mana da zane don fa'ida kyauta da bita na ƙirƙira wanda zai gano kowane fasali mai wahala-zuwa niƙa.
3-axis da 3 + 2-axis CNC milling
3-axis da 3 + 2 axis CNC milling inji suna da mafi ƙasƙanci fara-up machining farashin.Ana amfani da su don samar da sassa tare da ƙananan geometries masu sauƙi.
Matsakaicin girman sashi don 3-axis da 3+2-axis CNC milling
| Girman | Raka'a awo | Raka'a na Imperial |
| Max.girman sashi don karafa masu laushi [1] & robobi | 2000 x 1500 x 200 mm 1500 x 800 x 500 mm | 78.7 x 59.0 x 7.8 in 59.0 x 31.4 x 27.5 in |
| Max.sashi na karafa masu tauri [2] | 1200 x 800 x 500 mm | 47.2 x 31.4 x 19.6 in |
| Min.girman fasalin | Ø 0.50 mm | Ø 0.019 in |
[1]: Aluminum, jan karfe & tagulla
[2]: Bakin karfe, kayan aiki karfe, gami karfe & m karfe
Sabis ɗin Milling na CNC mai inganci mai inganci
Sabis ɗin niƙa mai inganci mai inganci shine tsarin masana'anta wanda ke ba abokan ciniki saurin jujjuyawar sassansu na al'ada.Tsarin yana amfani da injinan sarrafa kwamfuta don samar da ingantattun sassa daga abubuwa daban-daban kamar aluminum, karfe, da robobi.
A kantin injin mu na CNC, mun ƙware a samar da sabis na niƙa mai inganci na CNC ga abokan cinikinmu.Na'urorin mu na zamani suna da ikon samar da sassa masu sarƙaƙƙiya tare da ƙayyadaddun daidaito da sauri, suna sa mu zama tushen ga abokan ciniki waɗanda ke buƙatar lokutan juyawa cikin sauri.
Muna aiki tare da nau'o'in kayan aiki, ciki har da aluminum anodized da PTFE, kuma zai iya samar da kewayon ƙarewa, ciki har da anodizing aluminum.Ayyukan samfur ɗin mu cikin sauri suna ba mu damar ƙirƙira da gwada sassa cikin sauri, tabbatar da cewa abokan cinikinmu sun karɓi mafi ingancin samfuran cikin ɗan kankanin lokacin da zai yiwu.
Yadda CNC Milling ke Aiki
CNC milling yana aiki ta amfani da injin sarrafa kwamfuta don cire abu daga kayan aiki don ƙirƙirar takamaiman tsari ko ƙira.Tsarin ya ƙunshi kewayon kayan aikin yankan da ake amfani da su don cire kayan aiki daga kayan aikin don ƙirƙirar siffar da ake so da girman.
Na'urar niƙa ta CNC tana aiki da software na kwamfuta wanda ke sarrafa motsi na kayan aikin yanke.Software yana karanta ƙayyadaddun ƙira na ɓangaren kuma yana fassara su zuwa lambar injin da injin niƙa CNC ke bi.Kayan aikin yankan suna motsawa tare da gatari da yawa, suna ba su damar samar da hadaddun geometries da siffofi.
Ana iya amfani da tsarin milling na CNC don ƙirƙirar sassa daga abubuwa daban-daban, ciki har da aluminum, karfe, da robobi.Tsarin yana da inganci sosai kuma yana iya samar da sassa tare da juriya mai tsauri, yana mai da shi manufa don samar da hadaddun abubuwa don sararin samaniya da aikace-aikacen likita..
Nau'in CNC Mills
3-Axis
Nau'in injin niƙa da aka fi amfani da shi na CNC.Cikakkun amfani da kwatancen X, Y, da Z yana sa injin CNC na Axis 3 yana da amfani don aiki iri-iri.
4-Axis
Wannan nau'in na'ura mai ba da hanya tsakanin hanyoyin sadarwa yana ba na'ura damar jujjuya su a tsaye a tsaye, yana motsa kayan aikin don gabatar da ƙarin ci gaba da machining.
5-Axis
Waɗannan injunan suna da gatura guda uku na gargajiya da kuma ƙarin gatura guda biyu.A 5-axis CNC na'ura mai ba da hanya tsakanin hanyoyin sadarwa ne, sabili da haka, iya inji 5 gefen workpiece a cikin daya inji ba tare da cire workpiece da sake saiti.The workpiece yana jujjuya, da sandal shugaban iya kuma zagaya da yanki.Waɗannan sun fi girma kuma sun fi tsada.
Akwai da yawa saman jiyya da za a iya amfani da CNC machined aluminum sassa.Nau'in maganin da aka yi amfani da shi zai dogara ne akan ƙayyadaddun buƙatun ɓangaren da kuma ƙarewar da ake so.Anan akwai wasu jiyya na gama gari don sassan aluminum na CNC:
Sauran Fa'idodin Tsarin Mashin ɗin CNC Mill
An gina injunan milling na CNC don ingantattun masana'antu da maimaitawa wanda ya sa su zama cikakke don saurin samfuri da ƙananan haɓakar ƙarar girma.CNC Mills kuma na iya aiki tare da nau'ikan kayan aiki daga asali na aluminium da robobi zuwa wasu na musamman kamar titanium - yana sa su zama injin da ya dace don kusan kowane aiki.
Akwai kayan aikin injin CNC
Anan akwai jerin daidaitattun kayan aikin injin mu na CNC da akwaiinnamukantin injin.
| Aluminum | Bakin karfe | M, Alloy & Kayan aiki Karfe | Sauran karfe |
| Aluminum 6061-T6 / 3.3211 | SUS303 / 1.4305 | Karfe mai laushi 1018 | Farashin C360 |
| Aluminum 6082 / 3.2315 | SUS304L / 1.4306 | Copper C101 | |
| Aluminum 7075-T6 / 3.4365 | 316L / 1.4404 | Karfe 1045 | Copper C110 |
| Aluminum 5083 / 3.3547 | 2205 Duplex | Bakin karfe 1215 | Titanium Darasi na 1 |
| Aluminum 5052 / 3.3523 | Bakin Karfe 17-4 | Karfe A36 | Titanium Darasi na 2 |
| Aluminum 7050-T7451 | Bakin Karfe 15-5 | Farashin 4130 | Invar |
| Aluminum 2014 | Bakin Karfe 416 | Alloy karfe 4140 / 1.7225 | Farashin 718 |
| Aluminum 2017 | Bakin Karfe 420 / 1.4028 | Karfe 4340 | Magnesium AZ31B |
| Aluminum 2024-T3 | Bakin Karfe 430 / 1.4104 | Kayan aiki Karfe A2 | Farashin C260 |
| Aluminum 6063-T5 / | Bakin Karfe 440C / 1.4112 | Kayan aiki Karfe A3 | |
| Aluminum A380 | Bakin Karfe 301 | Kayan aiki Karfe D2 / 1.2379 | |
| Aluminum MIC 6 | Kayan aiki Karfe S7 | ||
| Kayan aiki Karfe H13 |
Farashin CNC
| Filastik | Ƙarfafa Filastik |
| ABS | Garolite G-10 |
| Polypropylene (PP) | Polypropylene (PP) 30% GF |
| Nailan 6 (PA6 / PA66) | Nailan 30% GF |
| Delrin (POM-H) | FR-4 |
| Acetal (POM-C) | PMMA (Acrylic) |
| PVC | KYAUTA |
| HDPE | |
| UHMW PE | |
| Polycarbonate (PC) | |
| PET | |
| Teflon (PTFE) |
Gallery na CNC machined sassa
Muna injin samfurori masu sauri da odar samar da ƙananan ƙira don abokan ciniki a cikin masana'antu da yawa: sararin samaniya, mota, tsaro, kayan lantarki, farawar kayan aiki, sarrafa kansa na masana'antu, injina, masana'anta, na'urorin likitanci, mai & gas da robotics.
